Quality Engineer

Pay Rate:$70,000 - $80,000 / year

Power Solutions International (PSI) is a leading manufacturer of emissions-certified powertrains specializing in customized and fully integrated turnkey solutions for the leading global equipment manufacturers in the industrial, transportation, and energy markets manufacturers. Our facilities are housed in one million square feet of engineering, assembly, operations, and distribution space across seven facilities. We are positioned to meet the high production volumes of our customers with added capacity for growth.

Position Summary:

The Quality Engineer is responsible for ensuring compliance with ISO 9001:2015 standards. This role includes developing and maintaining quality system documentation, overseeing supplier quality, analyzing field performance data, supporting continuous improvement initiatives, and leading problem-solving activities across both the Darien and Beloit facilities.

Essential Duties & Responsibilities:

• Lead and facilitate corrective actions using structured problem-solving tools such as 8D, DMAIC, and Root Cause Analysis
• Conduct onsite and remote supplier audits and develop supplier improvement plans
• Develop, implement, and maintain Quality Management System (QMS) documentation including procedures, work instructions, forms, process maps, and manuals
• Support the creation and implementation of Standard Work
• Monitor, analyze, and report field performance data (e.g., customer returns, warranty claims) and initiate improvement actions
• Maintain and track key performance indicators (KPIs) such as DPPM, internal defects, audit findings, and supplier scorecards
• Conduct internal audits at planned intervals to assess QMS conformance and identify improvement opportunities
• Provide training and coaching to employees on quality standards, procedures, and systems.
• Collaborate with cross-functional teams (Manufacturing, Engineering, Purchasing, and Customer Service) to resolve quality issues and ensure compliance
• Participate in the development and maintenance of FMEAs, Control Plans, and Risk Assessments
• Serve as the quality liaison for customer and supplier escalations, including complaint resolution and response preparation
• Drive continual improvement through trend analysis, CAPA tracking, and structured follow-up
• Maintain ISO documentation in alignment with ISO 9001 standards and lead document control efforts
• Support new product introduction and design change processes from a quality perspective
• Participate in team meetings and best-practice sharing across PSI facilities
• Perform additional duties as assigned by management

Requirements:

• Bachelor's degree in Engineering, Technology, or a related field
• Minimum 2 years in a quality-focused role in a manufacturing environment
• 3+ years of experience with direct ISO 9001 or IATF/TS 16949 auditing responsibilities
• Demonstrated experience with structured problem-solving tools (8D, fishbone, 5 Whys, DMAIC)
• Familiarity with quality tools such as FMEA, Control Plans, PPAP, APQP, and SPC
• Strong analytical skills with ability to interpret quality data and drive corrective action
• Willingness to travel domestically up to 10% for supplier visits or audits
• Bilingual (Spanish/English) a plus
• Computer proficiency in Microsoft Office (Word, Excel, PowerPoint, Outlook)
• Experience with ERP and QMS software (e.g., Epicor or equivalent) preferred
• Six Sigma Green Belt or ASQ CQE certification is a plus, but not required

PSI offers a wide range of benefits from medical, dental, and vision to pet insurance as well as discounted prescription plans. Additionally, we also provide a 401k match, life insurance and AD&D, short- and long-term disability, and an employee assistance program. Come join our team and learn more about PSI and what we have to offer!

Power Solutions International/3Pi is an EOE disability/vet company offering a drug-free workplace. We celebrate diversity and are committed to creating an inclusive environment for all employees.