Manufacturing Engineer

ABOUT US

Orchid's Arab site in northern Alabama is not far from Huntsville, rated #1 best place to live in the U.S. by U.S. News & World Report 2022-2023. Arab is centrally located to world class recreation and attractions, as well as top-ranked schools and low cost of living.

The Arab, AL site was established in 2007 and joined the Orchid team in 2012. Our 70,000 square foot facility employees approximately 200 team members. We focus primarily on advanced machining of complex instruments for the large joint, spine and trauma markets. Our key products are instruments, implants, and trials. A career at Orchid provides competitive benefits, the ability to take on new responsibilities, and learn and grow in your career. Learn more here.

SHIFT

A BRIEF OVERVIEW

The Manufacturing Engineer helps shape how we build high-quality products by planning and designing manufacturing processes in a production environment, with mentorship from senior engineers and site leaders. You'll improve efficiency and process capability through hands-on, data-driven improvements; optimizing equipment layout, workflow, assembly methods, and labor utilization to reduce variation and increase throughput.

You'll also support program commitments and milestones, partnering with Operations, Quality, Supply Chain, and Engineering to keep projects on track. Because this work supports complex instruments, experience with sophisticated equipment and controlled processes, plus the ability to lead or co-lead improvement and implementation projects (e.g., validations, new equipment launches, or transfers), is ideal.

WHAT YOU WILL DO

• Creates and manages Bills of Materials and process routings in support of manufacturing operations and quotations.
• Troubleshoots causes of rejected parts and problems in manufacturing using knowledge of GD&T and use of precision measuring instruments.
• Participates in Design for Manufacturing (DFM) reviews with internal teams. Reviews drawings, 3D models, and specifications to facilitate manufacturability.
• Creates, requests, and/or updates various documentation including customer-specific requirements, non-disclosure agreements, routings, and Bill of Materials.
• Assists in designing and managing the fabrication or acquisition of fixtures used in various processes. Ensures the successful implementation of fixtures on the production floor.
• Participates in and occasionally leads problem solving teams utilizing lean manufacturing methods.
• Assists in creating programs (such as Laser Marking programs),3D models, associates fixtures, drawings, templates, overlays, etc.
• Receives training and development in various phases of engineering work.
• Maintains a safe and healthy work environment by following company standards and procedures.
• Collaborates with Operations Analysts to ensure data is available, monitored, and reported with a consistent approach. Supports implementation of any management system at the site level.
• Participates in ensuring processes are in place to deliver site annual and strategic objectives, including but not limited to OEE and VAPD performance, productivity, capacity planning, and capital investment.
• Supports implementation a robust management operating system which quickly highlights necessary adjustment to the cross-functional team, providing confidence that site strategic and operational goals will be successfully implemented.
• Collaborates with Operations Analysts to ensure data is available, monitored, and reported with a consistent approach. Supports implementation of any management system at the site level.
• Participates in the required training that is delivered to the site team in support of site goals, objectives, and program management milestones.
• Supports definition of One Orchid processes as defined by the Director, Operations Excellence Transformation. Implements best practices as these practices are defined.
• Works with Lead Change Agent - Manager, Operations Excellence Transformation, Orchid to ensure goals and objectives of the site transformation program are simply communicated at their site.
• Provides support to team members to ensure that they have the required knowledge and skills prior to performing job duties.
• Mentors shop employees on improvements to manufacturing methods, products and new production equipment.
• Assists in creating programs (such as Laser Marking programs, CNC programs),3D models, associates fixtures, drawings, templates, etc.
• Assists in creating Standard Work Instructions for various operations and occasionally collaborates with Quality Control Inspectors.
• Interacts and communicates with customers to inform them of critical details on new product launches.
• Advocates for the health and safety of self, co-workers, customers, and the community.
• Support quality and compliance by adhering to all procedures, work instructions, and forms per the Quality Management Systems (QMS).
• Completes all required training.

EDUCATION QUALIFICATIONS

• Associates (Required)
• Bachelor (Preferred)

EXPERIENCE QUALIFICATIONS

• No previous work experience required
• 2+ Years of experience in Engineering (Preferred)
• Experience in a FDA Regulated Environment (Preferred)

KNOWLEDGE & SKILLS THAT ENABLE SUCCESS

• Operational Functions - Basic Knowledge
• Quality Management - Working Experience
• Problem Solving - Working Experience
• Communication - Basic Knowledge
• Accuracy and Attention to Detail - Working Experience
• Manufacturing Trends & Directions - Basic Knowledge
• Lean Manufacturing - Basic Knowledge
• Drafting - Basic Knowledge
• Tool and Die Design - Basic Knowledge
• Manufacturing Equipment - Basic Knowledge
• Robotics/Computer Controlled Machinery - Basic Knowledge
• Collaboration - Working Experience
• Customer Support - Working Experience
• Training - Basic Knowledge

PHYSICAL DEMANDS

• Must be able to remain in a stationary position - Frequently
• Must be able to move about the inside of the building - Frequently
• Must be able to move equipment around the building - Rarely
• Must be able to ascend/descend stairs or ladders - Rarely
• Must be able to position oneself and move under/around/over equipment - Rarely
• Must be able to handle/adjust/inspect/position various items and equipment - Occasionally
• Must be able to communicate and exchange information with others - Constantly
• Must be able to perform tasks that require repetitive handling/adjusting/inspecting/positioning of items and equipment - Occasionally
• Must be able to distinguish and detect information such as writing and defects - Constantly

WORKING CONDITIONS

• Noise - Frequently

CURRENT VERSION: 3

WHAT WE OFFER

• Opportunity to work in a growing company

• Ability to help people live a longer, more active life

• Comprehensive benefit package

• Ability to work in an organization that values:

• • Integrity First: We do the right thing

  • Teamwork: We are one Orchid

  • Results: Our results matter

ADDITIONAL REQUIREMENTS

• Candidates offered employment may be required to submit to a pre-employment background check and pre-employment drug-screening based on position requirements

• Applicants must be authorized to work for ANY employer in the U.S. We are unable to sponsor or take over sponsorship of an employment Visa at this time

• Candidates must be able to provide proof of eligibility to work in the United States through eVerify

At Orchid, we fully support a diverse and inclusive workplace and we are an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to, among other things, race, color, religion, sex, sexual orientation, gender identity, national origin, hair type, age, status as a protected veteran, or disability.

Orchid Orthopedic Solutions only pays fees for solicited presentations of job seekers submitted through our preferred vendor job board by recruiters, employment agencies, or other parties.