Staff Facilities Mechanical Engineer

The Staff Facilities Mechanical Engineer serves as the site's technical leader for mechanical reliability, plant utilities, maintenance excellence, and asset performance. The role provides technical leadership across rotating equipment, pumps, compressors, HVAC, boilers, steam, chilled-water, compressed-air, hydraulic, pneumatic, and related facility and manufacturing systems. The position drives equipment uptime, reliability, predictive maintenance, troubleshooting, energy and cost reduction, and continuous improvement while supporting safe and compliant operations. The engineer develops long-term mechanical asset replacement and capital improvement plans, supports capital projects from concept through turnover, and partners with Operations, Engineering, Quality, Environmental Health and Safety, Maintenance, Procurement, contractors, equipment suppliers, and external service providers. The successful candidate applies reliability tools, project-management practices, data, and engineering best practices to improve lifecycle performance, workforce capability, production continuity, and facility readiness.

This position requires travel of up to 50% domestically

18% of the time
Leads mechanical facilities engineering support for manufacturing equipment and plant utility systems, including rotating equipment, pumps, compressors, fans, blowers, gearboxes, conveyors, hydraulic and pneumatic systems, boilers, steam, chilled water, compressed air, HVAC, water treatment, air-handling units, filtration, humidification, dehumidification, exhaust, make-up air, and pressure-control systems.

15% of the time
Develops, leads, and sustains the site's Mechanical Reliability Excellence program. Creates and executes reliability strategies for critical assets using preventive, predictive, condition-based, and reliability-centered maintenance to improve uptime, maintainability, lifecycle performance, and overall equipment effectiveness.

14% of the time
Leads troubleshooting, Root Cause Failure Analysis (RCFA), Reliability-Centered Maintenance (RCM), FMEA, Weibull analysis, vibration analysis, oil analysis, thermography, ultrasound, and asset-criticality assessments for complex mechanical and utility-system issues.

12% of the time
Develops plant utility and HVAC infrastructure strategies, standards, specifications, capacity plans, reliability plans, energy-efficiency initiatives, and lifecycle recommendations for safe, compliant, maintainable, and cost-effective operations.

15% of the time
Leads and supports capital projects by developing business justification, project scope, cost estimates, schedules, resource plans, technical requirements, and risk assessments; reviews designs and vendor proposals; coordinates procurement, construction, shutdowns, installation, commissioning, startup, qualification, turnover, and closeout.

10% of the time
Manages multiple engineering projects and priorities to scope, schedule, budget, safety, quality, and operational requirements. Coordinates Engineering, Facilities, Maintenance, Operations, EHS, Quality, Procurement, contractors, suppliers, and external partners; communicates status, risks, decisions, and recovery plans.

10% of the time
Evaluates and deploys Industry 4.0 technologies, Industrial IoT solutions, smart sensors, condition monitoring, predictive analytics, building automation, and asset performance management tools. Tracks uptime, downtime, MTBF, MTTR, maintenance compliance, equipment availability, utility efficiency, and maintenance cost.

6% of the time
Ensures work complies with applicable safety, environmental, quality, engineering, and regulatory requirements, including OSHA, EPA, ASME, NFPA, ISO 14644, ISO 9001, ISO 13485, and applicable codes. Provides technical coaching and reliability best-practice training to engineers, maintenance personnel, contractors, and cross-functional teams.

Required

• Bachelor's Degree in Mechanical Engineering, Facilities Engineering, or related engineering discipline.
• 20+ years of facilities, mechanical, utility, reliability, maintenance, plant, or manufacturing engineering experience.
• 10+ years of experience Mechanical facilities, plant utilities, reliability, maintenance, or manufacturing engineering in manufacturing or regulated operations.
• 10+ years of experience Rotating equipment, pumps, compressors, HVAC, boilers, steam, chilled water, compressed air, hydraulic, pneumatic, and related mechanical systems.
• 10+ years of experience Reliability engineering and predictive maintenance using RCM, RCFA, FMEA, vibration analysis, condition monitoring, MTBF, and MTTR.
• 10+ years of experience Capital project scope development, technical design review, budgeting, scheduling, vendor and contractor coordination, commissioning, startup, and turnover.
• 10+ years of experience Project management of multiple cross-functional engineering initiatives involving scope, schedule, budget, risk, procurement, construction, and stakeholder communication.

Preferred

• 15+ years of experience in pharmaceutical, food and beverage, semiconductor, automotive, chemical, life-sciences, healthcare, FDA-regulated, ISO-certified, or advanced manufacturing operations.
• 15+ years of experience with building automation, Industrial IoT, smart sensors, predictive analytics, CMMS, energy reduction, or asset performance management programs.
• Professional Engineer, CRE, CMRP, PMP, Certified Energy Manager, or Six Sigma certification.
• 10+ years of experience with strong technical judgment, complex troubleshooting, root-cause analysis, project planning, capital project support, contractor management, vendor evaluation, risk management, and communication.
• 10+ years of experience to read and interpret mechanical drawings, P&IDs, specifications, sequences of operation, equipment manuals, utility diagrams, bid packages, codes, and standards.