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TPM/Continuous Improvement Manager

ECOLAB
United States, Pennsylvania, Ellwood City
125 Nalco Way (Show on map)
Nov 16, 2024

In this vital manufacturing role, you will lead Ecolab's Production System's highly visible Total Productive Maintenance transformation as we drive a cultural shift in how we continuously improve. As the TPM Manager for our Ellwood City, PA site expect to implement rapid change; be a hands-on team builder able to recognize others' resistance to change and lead individuals and teams through the change process. Gain recognition as you apply your competence in TPM, combined with on-the-job process expertise and stakeholder input to identify, prioritize and manage multiple improvement projects.

This is the perfect job if you are self-motivated, with a bias for action, a sense of urgency, and tendency to quickly take personal responsibility to drive improvements and culture shifts in manufacturing excellence.

Main Responsibilities

Safety, Health and Environmental (SH&E)

  • Improve plantsafetythrough continuous improvement.
  • Makeimprovements to the safety culturethrough TPM projects and interface with the Safety Pillar.
  • Promote safety through all departmentfunctions.
  • Participate in plant safety meetings, worksite inspections, SH&E audits & assessments, and other elements of the safety process.
  • Conduct BBS observations to reinforce safe behaviors and correct at-risk behaviors within in the organization.
  • Ensure incidents, accidents, and upset conditions are appropriately identified, communicated, managed, and investigated to ensure compliance with external and internal requirements.

Service

  • Implement Ecolab's Production System's highly visible TPM Strategy within the plant using methodology aligned with Global framework and other capabilities, assume responsibility for extensive continued deployment, with focus of systems sustainability.
  • Oversee external consultant activity on-site, as needed, but with objective of self-leadership independence and site autonomy.
  • Implement rapid change.
  • Be a hands-on team builder able to recognize change management challenges and lead individuals and teams through the change process.
  • Identify, prioritize, and manage multiple improvement projects.
  • Spend >50% of the day walking the plant working closely with employees and teams.
  • Coordinate area projects with site 5s leader and Kaizen/lean events with facilitators.
  • Track all TPM and savings projects in the Project Management Tool (PowerSteering) when appropriate.
  • Complete the Self-Assessment exercise according to the required framework as they guide the on-going TPM progress according to the Global & Regional Master plans.
  • Complete regular Plant Health Checks to ensure the plant continues to operate to TPM governance model.
  • Support the Plant Manager in preparation of Plant related TPM audits.

Savings

  • Support and drive implementation of Loss Analysis and TPM.
  • Use Loss Analysis to identify the biggest opportunities using TPM methodology to systemically identify and minimize our major losses.
  • Drive savings through loss analysis and deliver realistic savings opportunities, becoming the key driver to supply chain excellence and meet our savings goals.
  • Maintain a cost reduction program by continuously evaluating operating methods and procedures and looking for more cost-effective routes to accomplish results.

People Leadership

  • Drive and develop improvement teams to support the Plant Manager.
  • Promote the developing culture through TPM.
  • Deliver TPM training aligned with Global TPM Strategy and Road Map.
  • Represent site in Reaction Plant network TPM leadership group.
  • Support manufacturing skills models to develop a Loss Analysis culture.

Basic Qualifications

  • Bachelor's degree in Engineering, Logistics, Science, Business or a related area
  • 6 years of experience in a manufacturing/supply chain environment
  • 3 years of experience in coaching and leading cross-functional teams (including team building, understanding motivation and negotiation techniques, and providing work direction to others)
  • 2years of experience working with and understanding TPM principals and methods (including 5S, Autonomous Management, Planned Maintenance, Visual Management and Kaizen)
  • No immigration sponsorship offered for this position

Preferred Qualifications

  • Advanced technical degree
  • 3 years of experience in cross-functional project or program management, leading process improvement projects for special chemical processes, applying TPM in a JIPM TPM award winning plant, or working with the implementation and oversight of Operational Excellence initiatives in a manufacturing environment
  • Strong organizational and interpersonal skills, leadership ability, outstanding decision-making skills, and excellent verbal and written skills
  • 2 years of experience in a lean six sigma leadership role
  • Proven experience driving large scale culture shifts

Benefits

Ecolab strives to provide comprehensive and market-competitive benefits to meet the needs of our associates and their families.Click here to see our benefits.

If you are viewing this posting on a site other than our Ecolab Career website, view our benefits at jobs.ecolab.com/working-here.

Covid-19 Vaccine Notice

Due to local mandates and customer requirements, applicants for certain customer-facing positions must be fully vaccinated (which in some situations requires a booster if eligible), unless a religious or medical accommodation is requested by the applicant and approved by Ecolab.

Americans with Disabilities Act (ADA)

Ecolab will provide reasonable accommodation (such as a qualified sign language interpreter or other personal assistance) with our application process upon request as required to comply with applicable laws. If you have a disability and require accommodation assistance in this application process, please visit the Recruiting Support link in the footer of each page of our career website.

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